FRAMELESS HONEYCOMB PANELS

Honeycomb boards have been known to the furniture industry for years. This special type of Frameless honeycomb panels has been developed by Siempelcamp Handling System GmbH. This is consisting of thin wooden surface layers and a honeycomb core made out of cardboard or a MDF grid. Typically the surface boards applied to both sides of the panel are 3 to 8 mm thick and made of MDF, PB or OSB. Frameless honeycomb panels are enjoying more and more popularity in the furniture industry due to the superior board properties. The internal strength is comparable to solid panels while honeycomb panels are up to 60 percent lighter. With frameless honeycomb boards individual sizes can be cut of larger boards which are produced in higher quantities at lower cost.

                   

ONE-STOP LINE CONCEPTS

At the line infeed individual boards are fed off a stack into the line. From here roller conveyors transport the surface layer boards to the glue applicator. The adhesive for bonding the surface boards to the core is applied through oscillation without any overspray. At a second infeed position the honeycomb core is introduced into the line. The stacks of prefabricated honeycomb cores are stretched and separated into individual units.

Then the glued bottom surface board is applied to the top of the core. After proceeding through a board turner the top surface is applied. From here the sandwich travels to the Double Belt laminator for calibration and curing.

DOUBLE BELT AS A CONTINUOUSLY MOVING LAMINATOR
 

The centerpiece of the system is the double belt. The slats making up the double belt form a continuously revolving lamination surface, with the glue reacting during the passage time, while the panels are calibrated and cured at the same time. The Double Belt with length between 8 and 32 m runs at speeds of up to 8’ width (Standard 4’) can be produced . After calibration and curing boards are cut to size, cooled and stacked.
 

The technology for further downstream processing such as edgebanding for frameless honeycomb panels and the required hardware components for furniture have been developed in the recent years and are being used in furniture manufacturing already .  
 

 

   
 

Quickwood Sanding System
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Frameless honeycomb panels
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OptiCut 200 Classic
Band sawing, Planers & Moulders.